The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
Configured for pharmaceutical packaging compliance, the 80FDE-4S(100) meets the stringent cleanliness and documentation requirements of medical container manufacturing. The closed-loop temperature control across 18 total heating zones (3 screw + 15 die head) ensures process repeatability essential for validated pharmaceutical production. The machine's structural rigidity and 120 kN precision clamping minimize flash formation, reducing particulate generation in cleanroom environments.
Key Features
- Validated Process Control: 18-zone PID temperature management with data logging capability supports pharmaceutical process validation requirements and batch record documentation.
- Minimal Particulate Generation: Precision 120 kN clamping with parallel platen alignment reduces flash and trim waste, minimizing airborne particulate in ISO Class 8 cleanroom installations.
- Full Stainless Steel Contact Surfaces: Material-contact components finished to pharmaceutical-grade surface roughness standards, compatible with CIP (Clean-in-Place) protocols between production batches.
- Traceable Production Parameters: PLC system records cycle-by-cycle temperature, pressure, and cycle time data for pharmaceutical batch traceability and regulatory audit compliance.
- Low-Extractable Material Compatibility: Optimized for pharmaceutical-grade HDPE and PP resins with documented low extractables profiles suitable for liquid medicine and supplement packaging.
Technical Specifications
| Parameter |
Specification |
| Material |
PE (Polyethylene) / HDPE |
| Max Container Capacity |
500 mL |
| Number of Die |
4 Sets |
| Machine Dimension (LxWxH) |
3.82 x 4 x 2.5 M |
| Total Weight |
8.6 Ton |
| Clamping Force |
120 kN |
| Platen Opening |
240 - 600 mm |
| Toggle Stroke |
540 mm |
| Max Mould Size (WxH) |
480 x 500 mm |
| Screw Diameter |
75 mm |
| Screw L/D Ratio |
24 L/D |
| Plasticizing Capacity (HDPE) |
85 Kg/h |
| Screw Heating Zone |
3 Zones |
| Screw Heating Power |
15.3 kW |
| Fan Power |
0.14 kW |
| Extruder Motor Power |
22 kW |
| Die Head Heating Zone |
15 Zones |
| Die Head Heating Power |
16.5 kW |
| Max Mouth Mold Diameter |
35 mm |
| Total Machine Power |
72 kW |
| Oil Pump Motor Power |
15 kW |
| Air Pressure |
0.6 - 0.8 MPa |
| Compression Air Consumption |
1.5 m³/min |
| Cooling Water Consumption |
0.4 m³/min |
Applications
Pharmaceutical manufacturers producing HDPE bottles for liquid oral medicines, syrup containers, health supplement packaging, and chemical reagent bottles. The machine supports production of containers requiring child-resistant closures and tamper-evident neck finishes. Contract pharmaceutical packagers serving multiple manufacturers benefit from the validated, repeatable process characteristics.
Packaging & Quality Assurance
The 80FDE-4S(100) is securely packed in a seaworthy wooden case with vacuum-sealed moisture barrier film. All exposed metal surfaces receive anti-rust treatment. The machine is anchored to the pallet base with vibration-dampening mounts. Documentation including operation manual, electrical schematics, and installation guide is included in a waterproof document pouch.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
